Manufacturing

LONG EXPERTISE IN PRODUCT DEVELOPMENT

CHAMPION APPAREL HOLDS VALUABLE COMPETENCES AND KNOW-HOW IN DEVELOPMENT AND MANUFACTURING OF TECHNICAL APPAREL.

Together with its customers, CHAMPION APPAREL selects high performance fabrics and incorporates them in innovative apparel designs. Its long expertise in product development makes of innovation and end performance key drivers of final product design, while maintaining a close focus on manufacturing efficiency. By mastering operations, CHAMPION APPAREL integrates sewing and thermal bonding into a flexible, but yet competitive, manufacturing chain.

LASER CUTTING TECHNOLOGIE

SPEED, FLEXIBILITY AND PRECISION

Laser cutting is a contact-less and tool-free process. There is no contact and consequently no warping of textiles and fabrics during laser cutting. The laser beam melts the material and the result are clean, perfectly sealed edges. It is guaranteed that there will be no fraying of the end products.

FLATLOCK SEWING

RESULT IS FLEXIBLE AND STRONG

This type of sewing creates a flat seam to the garment and instead of a traditional seam that is raised on the inside, the seam is flat on both sides. Flatlocking is used primarily for performance goods, it has fewer layers to chafe. Our garments also use flatlock stitching, whose strong yet flexible properties create garments with superb comfort and durability.

PADDED

HIGH TECH MATERIALS THAT SWEAT WELL IN THE HEAT OF EXERCISE. 

Using a thin chamois pad is popular in triathlon shorts where the short is worn for swim, bike, run. 
Are engineered for the placement of the bones on the saddle so that it prevents abrasion and yet feels invisible. The different densities and thicknesses are designed to provide shock absorption where it is needed.

ULTRASONIC WELDING TECHNOLOGY

EVERY CHALLENGE INTO AN OPPORTUNITY

Unlike traditional sewing methods where garments are joined by needle and thread, ultrasonic welding uses high frequency ultrasonic vibrations to join garments. Ultrasonic welding requires no needles, solvents, adhesives, mechanical fasteners, or other consumables. We  uses cutting-edge engineering to design peak outerwear that excels under any conditions. Our technology transforms every challenge into an opportunity.